领域与概述:/Purpose and introduction
服食方式方式液洗烘灌轧三级对接线由垂直超音波波洗瓶机、隧道工程式热气 巡环高压蒸汽灭菌处理烤箱、服食方式方式液装灌轧盖机等形成,适当于 5-30ml 等有所差异规 格服食方式方式液瓶的产出。可做完对处方药产出中安瓿瓶淋水、超音波波洗掉、冲水、充 气、烘干处理高压蒸汽灭菌处理、冷却水、装灌、轧盖等工艺设计过程的三级对接正常运行。Oral liquid washing drying filling and rolling line by the vertical ultrasonic bottle-washing machine, tunnel sterilization oven hot wind cycle, oral liquid filling and other components of the rolling machine, suitable for 5-30 ml different gauge, etc Oral liquid bottle production. Can be done for ampoule bottle pour water in drug production, ultrasonic cleaning, flushing, filling gas, drying sterilization, cooling, filling and rolling cover joint operation of the process steps.结构特征:/characteristic
◆洗瓶机采取机制手夹瓶,采用各种各样型号规格的瓶盖;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of the bottle;◆洗瓶用到水汽喷针往返定位放入方式方法,清洁使用效果更好,降低清洁能源。并设立针架防跳动器,改善喷针放入小瓶的合理度,降低断针的问题时有发生;Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. And is equipped with needle shake device, improve the accuracy of injection needle inserted into the bottle, reduce breakage phenomenon;◆洗瓶整一个水蒸汽线路、喷针全部独有分不开,减少了相交严重污染,具有GMP实验室管理标准条件;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机进瓶丝杠前加装有抗震块,有保护性丝杠,增多碎瓶做用Pieces into the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottles◆洗瓶机出瓶运用整体上国外进口数据同步带,接触拨块运送补血口服液液,进行靠普靠普In pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying liquid, stable and reliable running◆烤箱适用红外线进行加散导热管,不锈钢管进行加散导热管加厚进行预热温暖粗糙性好;Oven using infrared heating tube, stainless steel heating tube double heating temperature uniformity is good;◆灌装设备轧盖机可选择配陶瓷厂家泵、304不绣钢泵;In pieces filling rolling machine optional ceramic pump, stainless steel pump;◆分装无瓶止灌,无瓶不轧盖的功能。Pieces filling without bottle filling, no bottle no rolling function.◆整线分为PLC总把握、变频调速器器、触屏屏把握技术工艺,电脑正常运行动态动平衡稳定能信。触屏屏可信息提示 各单机手游的电脑正常运行情况下,各把握点的压差、标准气压、压力、高温等信息提示 ,各旋钮情况下和常见内部故章信息提示 ,常见内部故章自我发展程度和常见内部故章概述及在排除技巧。使一部分分娩进程起到自功化把握,联线具备三机自我控制动平衡器,要确保分娩均衡化稳定能信。The whole line adopts PLC control, inverter, touch screen control technology, stable and reliable running. Touch screen can display the running state of each units, each control point of the water pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method. The whole production process to achieve automatic control, on-line has the compressors control balancing device, ensure production is balanced.基于企业的都要,还可供选购:According to the needs of customers, but also available for selection:◆simens、德力西、西门子、台达等国产品牌控制程序;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气经济压力、温度及多普勒彩超波抗压强度、浮尘塑料再生颗粒、空气流速在线平台检验、告警、备案、复印装置。Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system.◆ORABS、CRABS、无菌室防护隔离器操作系统。Mixer ORABS, CRABS, aseptic isolator system.技术设备参数表:technical parameters
适宜規格Cutting dimension(ml) | 5-25 |
生产能力production capacity(pcs/min) | 350 |
装灌定位精度Filling accuracy(%) | ≤ ± 2.5 |
灌装生产线头数Fillingheads | 16 |
轧盖头数Number of rolling curtain | 单刀20头 |
轧盖达标率Rolling cover percent of pass(%) | ≥ 99 |
总重量total weight(kg) | 7500 |
外形尺寸boundary dimension(mm) | 9920 × 2003 × 2150 |